What Are The Reasons For The Abnormal Wear Of The Gear Reducer Bracket?

During the use of the reducer, its gears tend to wear prematurely and fail to reach the wear life that the gear should have. We call it abnormal wear. There are many reasons for abnormal wear of the reducer. The main reasons are as follows point:

1. The manufacturing quality leads to abnormal wear of the reducer gear. The main quality problems are whether the appropriate steel is selected, the gear casting quality is not good, the quenching hardness is low, the gear hardness is not enough, the gear is easy to wear, the spheroidization is not enough, and the use time is affected. The effect of variable stress will cause fatigue damage and so on.

2. The heat treatment process is not good, or the heat treatment is not performed, resulting in insufficient hardness of the reducer gear.

3. The gear design is unreasonable or the two gears do not match, resulting in gear meshing accuracy and movement accuracy not meeting the requirements.

4. The used forging process is not good, resulting in defects such as blisters, pores and looseness in the gear, and insufficient spheroidization.

Causes the abnormal wear of the gears of the reducer. If the gears are severely worn, the efficiency and service life of the reducer will also be affected. Therefore, we should learn more about the specific causes of gear wear and take targeted measures to solve the problem.
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